Sigma Mixer Kneader, Sigma Mixer Machine Sigma Blade Mixer

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100L Silicone Sigma Mixer

Abster Silicone Sigma Mixer have proven to be reliable machines for the mixing and kneading of low-to high-viscosity products…

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Abster Silicone Sigma Mixer have proven to be reliable machines for the mixing and kneading of low-to high-viscosity products in many industries. Their working principle is based on two tangential counter rotating blades creating shear within the treated product in combination with the wall of the trough. Variation of the revs per minute, friction and position of the blades results in extremely effective mixing and kneading of the material. The versatility of this Silicone Sigma Mixer enables simultaneous processes within a mixing cycle like moistening, plasticizing, dispersing, homogenizing, melting, cooling, degassing, evaporation, dissolving and reacting.

Stainless Steel Reactor Chemical Reactor

We have made the agitated reaction vessel as a standard apparatus in the chemical industry and its basic work is for mixing processes and for chemical reactions in the liquid phase. The vessel can be easily operated in batch mode with temperature going up to 150*C To 500 C Depending on the requests of the process the agitated vessel consists of unalloyed or alloyed steel .

Jacketed Reaction Vessel consist of a Cylindrical vertical shell with standard Tori spherical/ Ellipsoidal dish on both ends. A Jacket is provided on the Outside of the shell for Heating & Cooling Stiffener Rings are provided on shell in between the shell and jacket to give uniform circulation of the heating or cooling media and to intensify the vessel

Limpet Reaction Vessel consist of a Cylindrical vertical shell with standard Tori spherical/ Ellipsoidal dish on both ends Limpet Coil is Half round Pipes welded on the outer surface of the shell and also on the bottom dish of the Reactor. Limpet coil is made of Mild Steel

Agitator assembly mounted on the Top dish of Jacketed Reaction Vessel consists of Shaft supported by Lantern Assembly on the Top End containing Bearing Housing with Tapered roller bearing to withstand impact load and vibratory load ensuring smooth rotation of the Shaft. Shaft Can fitted with different types Of Agitator Such as Single Anchor, Double Anchor, Turbine & Propeller types.

Baffles are also provided inside the shell as per the requirement
Application Industries

– Pharmaceuticals Industry
– Petrochemical Industry
– Chemical Industry
– Oil Refineries

 

Reactor with Agitator

50L~5000L Stainless Steel reactor pressure reactor In chemical engineering, chemical reactors are vessels designed to contain chemical reactions. A chemical reaction is a process that leads to the transformation of one set of chemical substances to another. Most chemical reaction happened in a stainless steel reaction kettle, or reaction tanks. According to the reaction request, reaction tanks can be pressure reactor or normal pressure reactor.
1T Stainless Steel Pressure Reaction Tank (Pressure Reactor)<> A pressure reactor can offer several advantages over the conventional normal pressure reaction kettle. Firstly, pressure reactor can conduct a reaction above the boiling point of a solvent. The reaction rate in a pressure reaction kettle can double for every 10 degree Celsius increase in temperature. In other words, for every 10 degree Celsius increase, reaction time can be shortened in half. Secondly, the pressure can reduce the reaction volume, including the liquid phase, and in turn increase concentration and collision frequency, and accelerate a reaction.
The above benefits from a pressure reactor are widely known and being well used in chemical reaction kettle production. But for some other reaction, a pressure reactor will be unnecessary. Some user’s may only need to mixing sugar and water together in a reactor, or any other simple chemical reaction which do not need pressure and heating, so simple stainless steel reactors will be needed. In fact, simple stainless steel reactors are the same with stainless steel mixing tanks. Chemical reaction tank heating and cooling medium

500L Electric heating rectors stainless steel reaction tank

Stainless steel Chemical reaction kettle can be designed with different capacity ranging from 20liter to 5000liter. For small reactors, such as 50Liter reaction tank, 200L reaction kettle, and 500L reactors, electric heating type is widely used.(electric heating reactor usually use heating oil as heating medium, so it is also referred to as oil jacketed reactor or oil heating reactor. Double jacket reactors are also being used in some areas.

  1. 1000L Steam heating reactors reaction kettle made of stainless steel

For reaction tanks with 1000L capacity and 2000L capacity, use steam heating is better. Also, for steam heating reactors, the steam jacket or heating jacket can be designed into 1 ~ 4 zones according to buyer’s request. The heating jacket for steam kettle can be dimple plate or spiral coil. Sometimes U-channels are also being used in the construction of stainless steel reactors.

Send Inquiry
Tank capacity material Diameter Agitator Temperature control
300L SS304 SUS316 Stainless steel Φ700×1500 36rpm 100rpm 300rpm 2800rpm 3600rpm 100-1000rpm PLC control Sami-automatic control
500L Φ800×1600
800L Φ1000×2000
1000L Φ1100×2200
2000L Φ1400×2300
3000L Φ1500×2400
5000L Φ1800×3200

Reactor with Agitator

Accessories of Stainless Steel Reactors Reactors usually comes with inner wall, steam or oil jacket, mixer and agitator, steam pressure gauge, oil temperature and steam trap as well as safety valves. Some other accessories may be needed in some stainless steel reactors, if needed, please let us know when you send inquiry. Optional accessories list:

  • VFD Controller
  • Dissolved Oxygen Electrode
  • PH Meter
  • Flow Meter
  • Glass Level Meter
  • Ball Float Type Lever Controller
  • Sight Glass
  • Sight Light
  • Weighing Module / Weighing Module
  • Sterilization Circle
  • Quick Fitting for Inoculation