Chemical Pilot Reactor
This chemical reactor equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform
- 1.Capacity 5L-200L.
- 2.Including jacketed reactor,condenser,storage tank,conduction oil preheating tank,hot oil pump,pipelines,valves,temperature gauge PT100,pressure gauge,platform etc.
- 3.Made of SUS316L and SUS304.
- 4.Heating and cooling by jacket or heated by jacket and cooling by inner pipe coil
*Abster Equipment provides a full range of testing and pilot unit services for :
- Reformulation of products
- Development of new resins and polymer emulsions
- Optimization of reactor design
- Optimization of process and product quality
Abster Equipment also supplies skid mounted pilot units for installation at the client’s site. The custom designed product reactors range in size from 10 liters to 1000 liters.
Model selection reference of reaction kettle
| Composition | Instructions |
| Specification (L) | 5-200 |
| Design Pressure (Mpa) | Atmospheric Pressure or under pressure |
| Material | Carbon steel, stainless steel, enamel, graphite |
| Heating Forms | Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc. |
| Cooling Forms | Refrigeration medium in the internal pipe jacket |
| Blending Power | Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil. |
| Stirring blade Forms | Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
| Seal | Mechanical seal or stuff packing seal |
| Inner Surface Treatment | Polished or no polished |
| Discharge Valve | Flanged ball valve, open downward discharge valve and others |
| Technological Pipe Hole | Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2, |
Chemical Reactor Technical Parameter
| Model Parameter | Reactor Volume(L) | Mixing speed (rpm) | Heat exchange surface (m2) | Separator(L) | Total power(including heating power)(KW) |
| AE-10 | 10 | 0-84 | 0.5 | 5 | 6.37 |
| AE-30 | 30 | 0.5 | 12 | 12.37 | |
| AE-50 | 50 | 1 | 15 | 18.55 | |
| AE-100 | 100 | 2 | 25 | 19.65 | |
| AE-150 | 150 | 2.5 | 30 | 26.2 | |
| AE-200 | 200 | 3 | 50 | 33.5 | |
| Note: In case of in conformity of the data in the table due to technical improvement or customization, the real object shall prevail. This equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform.1. Heating and cooling method: 1. Heating and cooling by jacket. 2. Heating by jacket and cooling by inner pipe coil. 2. Type of electrical device: 1. Ex-proof type. 2. Normal type 3. Electric cabinet control mode: 1. Touch-screen control. 2. Button control *Resin plant is manufacturing in our factory: |
|||||
Model Selection Reference of Reactor
| Composition | Instruction |
| Capacity | 50L-50T |
| Heating Method | Steam heating, conduction oil heating by inner coil, external half coil |
| Cooling method | Water cooling, conduction oil cooling by inner coil, external half coil |
| Design Pressure Mpa | Atmospheric pressure or under pressure or pressure tank |
| Blending Power | Model selection is made according to material viscosity, liquid—solid ration, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil |
| Stirring Blade Forms | Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
| Seal | Mechanical seal or stuff packing seal |
| Inner Surface Treatment | Polished or no polished |
| Discharge Valve | Flanged ball valve, open downward discharge valve and others |
| Technological Pipe Hole | Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature mouth, mouth filling N2, a gate, hot-carrier import and export of the cooling fluid, temperature measurement ports, sampling ports, emptying the mouth, according to the process above requirements increase or decrease. |
Stirring Blade Forms Selection
Mixing system is the core component of reactor, a custom-made stirrer is your key to success. Stirrer selection is related with the material’s viscosity, liquid-solid ratio, proportion of liquid, solid’s weight, solid’s particle size, blade type, rotating speed, baffle, internal pipe coil etc.
Technical Specifications
| Specification (L) | Cylinder size (mm) | Actual volume (L) | External half pipe size (mm) | Heating area (㎡) | Inner coil size (mm) | Heat area (㎡) | Motor power (kw) |
| 500 | 900*800 | 699 | Φ76/2 | 1.7 | Φ38 | 1.6 | 3 |
| 1000 | 1100*1200 | 1400 | Φ76/2 | 2.6 | Φ45 | 2.7 | 4 |
| 1500 | 1300*1200 | 2166 | Φ76/2 | 3.8 | Φ45 | 3.6 | 5.5 |
| 2000 | 1400*1500 | 3000 | Φ76/2 | 4.5 | Φ45 | 4.3 | 5.5 |
| 3000 | 1600*1500 | 4066 | Φ89/2 | 5.8 | Φ45 | 5.7 | 7.5 |
| 4000 | 1700*1800 | 5400 | Φ89/2 | 7 | Φ57 | 6.8 | 11 |
| 5000 | 1800*2000 | 6600 | Φ89/2 | 7.5 | Φ57 | 8 | 11 |
| 6000 | 1900*2000 | 7700 | Φ89/2 | 8.7 | Φ57 | 9 | 15 |
| 8000 | 2100*2250 | 10038 | Φ89/2 | 11 | Φ57 | 11 | 15 |
| 10000 | 2200*2500 | 12300 | Φ89/2 | 13.2 | Φ57 | 13 | 18.5 |
| 15000 | 2600*2800 | 19456 | Φ108/2 | 18.6 | Φ57 | 18 | 22(Level 6) |
| 20000 | 2800*3000 | 24205 | Φ108/2 | 21 | Φ57 | 21 | 30(Level 6) |
| 25000 | 3000*3400 | 31084 | Φ108/2 | 26 | Φ57 | 25 | 37(Level 6) |
| 30000 | 3200*3500 | 36706 | Φ108/2 | 30 | Φ57 | 30 | 45(Level 6) |
| 35000 | 3200*4000 | 40725 | Φ108/2 | 33 | Φ57 | 33 | 55(Level 6) |
| 40000 | 3400*4000 | 46580 | Φ108/2 | 35 | Φ57 | 35 | 55(Level 6) |
Application
*Application of Reaction plant:
Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, Acrylic emulsions, PVA emulsions, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, Amino resin, curing agent etc.
The whole set of equipment includes reactor, vertical fractional column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel.
*Model selection reference of resin production equipment:
| Composition | Instructions |
| Main Reactor | The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client’s specification |
| Dosing Vessel | According to the client’s demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank. |
| Distillation Device | Vertical condenser, horizontal condenser and separator. |
| Vacuum system | All kinds of vacuum pumps, buffer tanks. |
| Thinning Vessel/cooling tank | The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client’s specification |
| Pipeline system | According to the client’s demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flow meters and expanders etc. |
| Control System | According to client’s demand, it decides manual, semi-automatic or full-automatic system. |
| Filter System | Frame filter, bag filter or centrifuge etc. |
| Operation Platform | Steel platform or concrete platform |