Homogenizer Emulsifier

Homogenizer Emulsifier

A Homogenizer– Homogenizing is a process of combining various substances to obtain a mixture of uniform consistency (homogeneous). A homogenizer is equipment used to break down the solid particles in a solution into very fine sizes to achieve a homogeneous solution. It consists of a blade mounted on a motor shaft rotating at high speeds. Depending on the applications (stirring/homogenization/mixing), we provide various types of blades to serve the required purpose.

We offer three variants of homogenizers based on the position of mounting, namely, Bottom entry homogenizer, Top entry homogenizer and inline homogenizer.

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APPLICATIONS :

Pharmaceuticals
Chemical
Food Industries
Dairy Industries
Paint Industries
Distilleries
Cosmetics
Beverages
Oil Mills (Edible and cosmetics)

SALIENT FEATURES :

High speed stirrers offered by us are manufactured using mild steel and stainless steel.
Less maintenance issues with easy cleaning.
Its steel body makes it corrosion resistant.
Available in hanging type as well as with stand model (M.S. /S.S.).
Suitable for mixing, stirring and homogenizing of low viscosity liquids and semi-liquid products.
Available with motor strengths of 0.5 H.P, 1 H.P, 2 H.P, 3 H.P, 5 H.P, 7.5 H.P, 10 H.P and 15 H.P.

Product Description:

1, Bottom mounted high shear emulsifier operating head equipped with a pair of rotor and stator (in specific working environment can also use double stators structure). The rotor driven by the motor at high speed rotation, making the materials into homogenizer head instantly subjected to strong shearing, dispersing, emulsifying.

2, Bottom homogenizer with simple structure, smooth operation, stable product quality performance, high production efficiency.

3, Mounted at the bottom of the reactor container, leaving the upper space of container for other equipment must be installed at the top.

4, Widely used in medicine, food, pesticides, chemicals, petroleum, cosmetic, nano-materials, ink, paint and other production areas.

Working Principle:

The main working part including a pair of stator and rotor. Under the action of centrifugal force and hydraulic force of rotor-stator fast running, the materials subjected to strong shearing, centrifugal extrusion, crashing, hydraulic friction, turbulence homogenizing etc., so that the immiscible solid phase, liquid phase, gas phase and other media immediately evenly dispersed, emulsified, after reciprocating cycle, so that the materials to achieve a stable high-quality products.

Applications:

The application range of emulsifier is very wide, such as adhesives, paint coatings, cosmetics, food, pharmaceuticals, plastic resins, printing and dyeing, ink, asphalt and other industries have a wide range of applications.

Fine chemicals: plastics, fillers, adhesives, resins, silicone oil, sealants, slurries, surfactants, defoamers, brighteners, leather auxiliaries, coagulants and so on.

Petrochemical: heavy oil emulsification, diesel emulsification, lubricants and so on.

Daily chemical: washing powder, concentrated detergent, liquid detergent, all kinds of cosmetics, skin care products.

Paint ink: latex paint, interior and exterior paint, water-based / oily paint, nano-coating, paint additives, printing inks, textile dyes, pigments and so on.

Biomedicine: sugar coating, injections, antibiotics, protein dispersants, drug cream, health care products.

Pesticide fertilizer: pesticides, herbicides, pesticide additives, fertilizer and so on.

Food industry: chocolate shell, fruit pulp, mustard, slag cake, salad dressing, soft drinks, mango juice, tomato pulp, sugar solution, edible flavor, additives and so on.

Nano-materials: nano-calcium carbonate, nano-coating, all kinds of nano-materials additives.

Road asphalt: ordinary asphalt, modified asphalt, emulsified asphalt, modified emulsified asphalt.

Paper industry: pulp, adhesives, rosin emulsification, paper additives, resin emulsification.

Technical Advantages

The bottom entry homogenizer is an emulsifying machine installed at the bottom of the reactor, and even if a very small amount of material can be sufficiently dispersed and emulsified, prevented from the dead ends and whirlpools of the upper part materials difficult to be sucked. This machine shearing force is stronger, so that the production efficiency and the dispersion emulsification quality are improved. The overall structure of bottom emulsifier is simple, small size, light weight, easy operation, low noise and smooth operation.

High efficiency, good product quality

Equipment liner speed of more than 20m/s, can quickly evenly distribute one phase material to another or more phase, to achieve refining homogenizing, dispersing emulsifying effect, the final product is stable and not easy to be laminated.

High process precision and long service life

The rotor and stator are made of forging material in CNC machining center, the rotor and stator gap is very small, with excellent shearing result, the emulsifying and dispersing efficiency is high, and the rotor and stator can be coated with nano-materials to extend service life.

Customized options

Can be customized for different operating environment, such as atmospheric pressure, vacuum, sealed environment, etc., material can be customized to choose 304(L)/316(L) stainless steel and other materials as requirement.

Before you place an order, please contact us, we can custom make emulsifying homogenizer machine for all your request.

Notice:

1. What kind of material do you want to process?
2. What’s the capacity?
3. What is it used for? Mixing, dispersing, shearing or homogenizing?

Different Types of Workhead:

Claw type stator head

Two-way suction mode, is the general type. In the container to form a two-way hyperbolic large circulation vortex, to avoid the upper part of the kettle material is difficult to be sucked cause the dead ends, emulsifying homogenizing more thoroughly.

Long hole stator head

Suitable for the rapid pulverization of medium solid particles and the mixing of medium viscosity liquids, the long holes provide the largest area and good circulation for surface shearing.

Mesh stator head

Suitable for low viscosity liquid mixing, with largest shearing speed, the most suitable for the preparation of emulsions and small particles in the liquid crushing and dissolving process.

Round hole stator head

Suitable for general mixing or large particle crushing, this round hole stator head provides the best circulation in all the stators, suitable for processing higher viscosity materials

Homogenizer Emulsifier