PVAC Emulsion Glue Making Machine
Product Description
1. The whole line for PVAC Emulsion making
1). Reactor: the main machine for making the white glue. With heating and cooling function, ribbon and helical-square blades mixer.
2). Initiator tank: for per-reaction of the liquid materials. And to add liquid raw materials accurately.
3). Emulsifying tank: the first step react for the raw materials, with mixer.
4). Diluting tank: to adjust the concentration of the glue. And for glue storage and discharging and filling.
5). Other auxiliary equipment: inverter, heating system, vacuum system, filters and filling machines.
2. Instruction of the reactor:
1). The chemical reacting equipment.
2). Widely used in making resins, adhesives, paints, cosmetics, pharmaceuticals and other chemical productions.
3). Mechanical seal.
4). Inverter for frequency control.
5). Jacketed type, outer-pipe type, outer-inner-pipe type.
6). Heated by oil, water, steam or electric.
7). Three-layers paddle style, made of stainless steel.
8). Consists of body, gears, mixing devices, heating devices, cooling devices, seal composition.
9). Equipped with distillation column, condenser, water separator, collecting cans, filters ect.
Product Description
Mainly composed of five parts :
1). Vertical Condenser,
2). Horizontal Condenser,
3). Reaction Vessel,
4). Oil-water Separator
5). Fractional column.
Be widely used in :
1). Resin:
Alkyd resin, epoxy resin, phenolic resin, acrylic resin, ABS resin…
2). Glue/ Adhesive:
Hot melt glue/ adhesive, grafted glue, white glue, silicone glue, all-purpose glue, PVC glue, PVA…
3). Others:
Paint, pigment, PVC, PVA, PVAC, PU, acrylic acid, and other latex, emulsion and liquid glue and adhesives
The complete production process :
1. put the material to the reactor kettle,start heating ,when the temperature reach about 100 degrees,it will produce gases,and the gas will into the separation column.
2. after part be cooling by the separation column, the rest gas into horizontal condenser,then condenser will cooling the gas ,after cooling into the catchment device.
3. part of material and water in the catchment device, separate material to reactor kettle, and exclude the water.(the process may be last about fifteen to twenty hours)
4. during the reaction process,in order to speed up, can extracting vacuum,when reach the time sampling, assay viscosity,if complicity the requirement then cooling.
when the temperature reach 130 degrees,hit the raw materials to dilute kettle,and put material to dilute kettle, diluting , cooling ,then make the production you need.
PVA Emulsiton Vessel Capacity Table
Capacity | 100L | 300L | 500L | 1000L | 2000L | 3000L | 5000L | 10000L |
Inner Dia (mm) | 500 | 800 | 900 | 1200 | 1400 | 1600 | 1800 | 2100 |
Heat exchanger/condenser (m2) | 0.9 | 2.0 | 4 | 6 | 10 | 15 | 20 | 30 |
Motor (kw) | 1.1 | 2.2 | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 |
Speed (rpm) | Fixed or frequency control | |||||||
Agitator | As per materials features to design | |||||||
Working Pressure Mpa | According to client’s production process to design. | |||||||
Working Temp | -100C-300C | |||||||
Heating/cooling | Steam, hot oil, cool water, cool oil | |||||||
Insulation material | PU/Rock wool | |||||||
Nozzles/Openings | can be customized as per process requirements. | |||||||
Material | SS304/SS316L/Q235 Or others | |||||||
Remark | The above information as reference. For details please contact with us. |