Ribbon Blender Manufacturer In Ahmedabad, Ribbon BlenderSigma Mixer Kneader Manufacturer

Ribbon Blender Manufacturer In Ahmedabad

Ribbon Blender have multiple application for powder blending in Pharmaceuticals, Food & beverages, Cosmetics, Chemical, Agrochemical, Plastic and other powder processing industries. In well designed and fabricated Ribbon Blenders, helical pattern ribbons move within close tolerance with U shaped trough, produce balanced bidirectional movement of materials being blended. Available in small laboratory batch size 2.0 Kg to large production capacity of 10000 kg batch capacity. Higher capacity models are also available on demand.

Ribbon Blender

Ribbon Mixers are a specific type of powder blenders.The mixing medium often consists of inner and outer helical ribbons that are designed to move material both inwards and outwards. The external helical ribbons pull product from the sides of the mixer into the middle and the internal ribbons push the product back to the sides. The back-and-forth folding motion of the materials to be blended creates a convective mixing pattern. It is used for high viscose, thixotropic and stucco finish water based coating also suitable for various skim coating like powder putty, tile adhesive, construction, chemical, food, medicine, dyestuff, and cosmetic industries.

Working Principle of Ribbon Blender:

Ribbon Blender (also named ribbon mixer) is a basic industrial mixing machine. They consist, basically, of a trough-shaped shell (usually 2 to 3 times longer than it is wide) with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades, paddles or helical screws set at a fairly close clearance to the semicircular mixer body so that no layer of material remains on the bottom of the ribbon mixer. The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction.

The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Ribbon agitators are used for blends that will be between 40 and 70% of the rated capacity of ribbon blender.

Advantages of Horizontal Ribbon Blender

Mild mixing which will not break the physical size of material
More loading factor:ribbon blender’s working volume is between 40%-70% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
Easy Cleaning: usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
Easy Maintenance: the structure of ribbon blender is very simple, easy to dismantle and maintenance
Low Power Energy

Standard Features of Ribbon Blender

Capacity range from 100-30000L
Mild Steel/Stainless Steel construction
Flange connection ribbon shaft or Thru ribbon shaft
Normal Temperature and Pressure inside ribbon blender
Gland Packing Seal + Air Purge Seal
Pneumatic Operated Outlet Valve

Special Features of Ribbon Blender

Abster™ Equipment has been a ribbon blender manufacture since 1991, decades years’ experience and constant improving technology makes ribbon blender stand out with below special features.

Vacuum/Pressure inside ribbon blender
Heating/Cooling Jacket for ribbon blender
Spraying Nozzle for liquid
Heavy-duty drive unit
Various Outlet Valve depend on customer’s process requirement
Explosion-proof for electricity
Electrical Control Panel system
GMP manufacturing
Teflon Coating for material contact part
Other Special Customize Design

Application of Ribbon Blender

The ribbon blender’s versatility for blending solids combined with it’s ability to perform heating, cooling, coating, and other processes make it a very popular mixer.

Baby food
Milk powder
Bakery premixes
Salt
Dried food products
Animal feed
Plastic resins
Plastic powders
Carbon black
Polyethylene
Polymer additives
Chemicals
PVC compounding
Cleaning compounds
Talcum powders
Laundry detergents

Ribbon Blender Specification

Model	Nominal Volume	Mixing Volume	Speed(RPM)	Motor Power
ABFRB-0.1m³	100L	40L-60L	76	3KW(4HP)
ABFRB-0.3m³	300L	120L-180L	66	4KW(5.5HP)
ABFRB-0.5m³	500L	200L-300L	66	5.5KW(7.5HP)
ABFRB-1m³	1000L	400L-600L	41	11KW(15HP)
ABFRB-2m³	2000L	800L-1200L	41	18.5KW(25HP)
ABFRB-3m³	3000L	1200L-1800L	33	22KW(30HP)
ABFRB-4m³	4000L	1600L-2400L	33	22KW(30HP)
ABFRB-5m³	5000L	2000L-3000L	26	30KW(41HP)
ABFRB-6m³	6000L	2400L-3600L	26	37KW(50HP)
ABFRB-8m³	8000L	3200L-4800L	26	45KW(61HP
ABFRB-10m³	10000L	4000L-6000L	20	55KW(75HP)
ABFRB-12m³	12000L	4800L-7200L	20	55KW(75HP)
ABFRB-15m³	15000L	6000L-9000L	17	75KW(102HP)
ABFRB-20m³	20000L	8000L-12000L	17	75KW(102HP)

Ribbon Blender Manufacturer in Ahmedabad