Ribbon Blender Manufacturer in Ahmedabad

Ribbon Blender Manufacturer In Ahmedabad

Ribbon Blender Manufacturer In Ahmedabad

Ribbon Blender have multiple application for powder blending in Pharmaceuticals, Food & beverages, Cosmetics, Chemical, Agrochemical, Plastic and other powder processing industries. In well designed and fabricated Ribbon Blenders, helical pattern ribbons move within close tolerance with U shaped trough, produce balanced bidirectional movement of materials being blended. Available in small laboratory batch size 2.0 Kg to large production capacity of 10000 kg batch capacity. Higher capacity models are also available on demand.

Ribbon Blender

Ribbon Mixers are a specific type of powder blenders.The mixing medium often consists of inner and outer helical ribbons that are designed to move material both inwards and outwards. The external helical ribbons pull product from the sides of the mixer into the middle and the internal ribbons push the product back to the sides. The back-and-forth folding motion of the materials to be blended creates a convective mixing pattern. It is used for high viscose, thixotropic and stucco finish water based coating also suitable for various skim coating like powder putty, tile adhesive, construction, chemical, food, medicine, dyestuff, and cosmetic industries.
Ribbon_mixer_principle

Working Principle of Ribbon Blender:

Ribbon Blender (also named ribbon mixer) is a basic industrial mixing machine. They consist, basically, of a trough-shaped shell (usually 2 to 3 times longer than it is wide) with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades, paddles or helical screws set at a fairly close clearance to the semicircular mixer body so that no layer of material remains on the bottom of the ribbon mixer. The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction.

The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Ribbon agitators are used for blends that will be between 40 and 70% of the rated capacity of ribbon blender.

Advantages of Horizontal Ribbon Blender

  • Mild mixing which will not break the physical size of material
  • More loading factor:ribbon blender’s working volume is between 40%-70% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
  • Easy Cleaning: usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
  • Easy Maintenance: the structure of ribbon blender is very simple, easy to dismantle and maintenance
  • Low Power Energy

Standard Features of Ribbon Blender

  • Capacity range from 100-30000L
  • Mild Steel/Stainless Steel construction
  • Flange connection ribbon shaft or Thru ribbon shaft
  • Normal Temperature and Pressure inside ribbon blender
  • Gland Packing Seal + Air Purge Seal
  • Pneumatic Operated Outlet Valve

Special Features of Ribbon Blender

Abster™ Equipment has been a ribbon blender manufacture since 1991, decades years’ experience and constant improving technology makes ribbon blender stand out with below special features.

  • Vacuum/Pressure inside ribbon blender
  • Heating/Cooling Jacket for ribbon blender
  • Spraying Nozzle for liquid
  • Heavy-duty drive unit
  • Various Outlet Valve depend on customer’s process requirement
  • Explosion-proof for electricity
  • Electrical Control Panel system
  • GMP manufacturing
  • Teflon Coating for material contact part
  • Other Special Customize Design

Application of Ribbon Blender

The ribbon blender’s versatility for blending solids combined with it’s ability to perform heating, cooling, coating, and other processes make it a very popular mixer.

  • Baby food
  • Milk powder
  • Bakery premixes
  • Salt
  • Dried food products
  • Animal feed
  • Plastic resins
  • Plastic powders
  • Carbon black
  • Polyethylene
  • Polymer additives
  • Chemicals
  • PVC compounding
  • Cleaning compounds
  • Talcum powders
  • Laundry detergents

Ribbon Blender Specification

Model Nominal Volume Mixing Volume Speed(RPM) Motor Power
ABFRB-0.1m³ 100L 40L-60L 76 3KW(4HP)
ABFRB-0.3m³ 300L 120L-180L 66 4KW(5.5HP)
ABFRB-0.5m³ 500L 200L-300L 66 5.5KW(7.5HP)
ABFRB-1m³ 1000L 400L-600L 41 11KW(15HP)
ABFRB-2m³ 2000L 800L-1200L 41 18.5KW(25HP)
ABFRB-3m³ 3000L 1200L-1800L 33 22KW(30HP)
ABFRB-4m³ 4000L 1600L-2400L 33 22KW(30HP)
ABFRB-5m³ 5000L 2000L-3000L 26 30KW(41HP)
ABFRB-6m³ 6000L 2400L-3600L 26 37KW(50HP)
ABFRB-8m³ 8000L 3200L-4800L 26 45KW(61HP
ABFRB-10m³ 10000L 4000L-6000L 20 55KW(75HP)
ABFRB-12m³ 12000L 4800L-7200L 20 55KW(75HP)
ABFRB-15m³ 15000L 6000L-9000L 17 75KW(102HP)
ABFRB-20m³ 20000L 8000L-12000L 17 75KW(102HP)

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