Stainless Steel Reactor, Stainless Steel Chemical Reactor, limpet Coil Reactor, Dimple type Reactor
Stainless Steel Reactor for API, Chemical & Pharma
Stainless Steel Chemical Reactor with process demand by customer as per we fabricate Jacketed vessel, limpet coil reactor, dimple type reactor, high pressure reactor for chemical processing or chemical process reactor , Reactor with Mechanical seal , Reactor with Limper Coil , Reactor with Jacket Stainless Steel, reactor for pharmaceutical, agricultural, fertilizer, petrochemical, and power industries which commonly use salts, acids and other chemicals .
- We offered separately for valves, fittings, pipe and automation as per customer demand / requirement.
- Our reactor vessel shall be fabricated as per cGMP guide line with Different types of agitator design.
- Our stainless steel reactor vessel offer Registered with leading consultants and third party inspection agency / FAT.
- Reactor with Jacket and Limpet type of rector will be designed for cooling and heating during exothermic or endothermic reactions.
- Stainless Steel Reactor with GMP Standard range of Equipments manufacturing for Pharmaceutical industry. With special mirror finish from 220 grit to 440 grit, proper smooth welding all angles and line, flush grinding and Insulation with mirror finished S.S cladding.
- Stainless Steel Reactor or Industrial Reactor with direct drive design for the agitator , with variable drive – VFD option to vary the RPM of the drive as per customer needed .
Reactor for API, Suitable for resins, adhesives, paint, cosmetics, reactor for pharma and other chemical production. Reactor with Stirring, mixing, heating, cooling, pumping vacuum, so that the material to react, polymerization. Stainless Steel Chemical Reactor and Reaction kettle is generally composed of a kettle body, a driving device, a stirring device, heating device, a cooling device, and a sealing device.
Capacity : 500 LITRES TO 40KL Reactor with Bottom Entry Agitator, Reactor with Cooling Coil ,Jacketed Reactor / Insulation / SS Cladded Reactors , Reactor with Limpet and Jacket , Limpet Reactor , SS 316 – Reactor with Double Mechanical Seal and Stainless steel pressure vessels or reactors to meet our customer’s application with requirements as per ASME Code stainless steel reactor design and stainless steel reactor vessel.
Photos of Stainless Steel Reactor
SS 316 complete polyester/polyurethane resin production line
Description
Introduction To Ss Reactor
100L SS Reactor, with a capacity of 100L, is a large stainless steel reactor, which is generally applicable to microbiology laboratories of scientific research institutes and enterprises. The tank body is made of stainless steel SUS316L/SUS304, jacketed for temperature control, equipped with a top-entry mechanical stirring system; aseptic mechanical sealing system, which is an ideal tool for precision fermentation experiments.
SS Reactor Features
Stainless steel material:
SS Chemical Reactor is made of stainless steel, which has the advantages of good corrosion resistance, high temperature resistance, and not easy to rust, and can run stably in chemical reactions.
Safe and reliable:
SS Reactor adopts a sealed design, which can avoid the leakage of dangerous gas generated during the reaction. At the same time, the advanced automatic control system can automatically monitor and control the reaction process to ensure the safety and stability of the reaction.
Multifunction:
SS Reactor can carry out a variety of reactions, such as chemical synthesis, distillation, extraction, crystallization, etc., and has a wide range of application values.
Easy to clean:
The surface of the reaction kettle is smooth and flat, not easy to accumulate dirt, easy to clean, and kept clean and hygienic.
Stable performance:
Manufactured with advanced technology and process, it has stable performance and can meet the requirements of long-term stable operation.
Adjustability:
Parameters such as temperature, pressure, and stirring speed can be adjusted according to the needs of different reactions, and are suitable for different reaction conditions.
Good sealing:
The 100L stainless steel reaction kettle has good sealing performance, which can avoid the leakage of gas and liquid generated during the reaction, and ensure the effective progress of the reaction.
Long life:
Using high-quality materials and manufacturing processes, it has a long service life and can meet the long-term needs of users.
Application Of SS Reactor
Chemical synthesis
SS Reactor can be used in chemical synthesis reactions, such as synthesis of organic matter, polymers, etc. In the chemical synthesis reaction, the stainless steel reactor has the advantages of good corrosion resistance, high temperature resistance, and not easy to rust, which can ensure the stability and safety of the reaction process.
Pharmaceutical industry:
SS Reactor can be used in drug synthesis, refining, separation, drying and other processes in the pharmaceutical industry. The stainless steel reaction kettle has the advantages of good sealing performance and easy cleaning, which can meet the strict requirements of the reactor in pharmaceutical production.
Food industry:
SS Reactor can be used in food processing, fermentation, brewing and other processes in the food industry. The stainless steel reaction kettle has the advantages of good corrosion resistance and easy cleaning, which can ensure the hygiene and safety of food processing.
Chemical industry:
SS Reactor can be used in chemical reaction, catalytic reaction, distillation, extraction and other processes in the chemical industry. The stainless steel reaction kettle has the advantages of good corrosion resistance, stable performance, easy adjustment, etc., and can adapt to different reaction conditions and needs.
Ss Reactor Operating Procedures
Preparation:
Check the sealing performance of the ss reactor, clean the inside of the reactor, check the accessories, prepare the reaction materials, etc.
Feeding:
Add the reaction materials into the stainless steel reaction kettle, and pay attention to controlling the feeding speed and feeding amount according to the reaction equation and experimental requirements.
Stir:
Turn on the stirrer of the reaction kettle, set the stirring speed and time according to the reaction requirements, and ensure that the reaction materials are fully mixed.
To heat or cool:
According to the reaction requirements, control the heating or cooling system of the SS reactor to make the reaction materials reach the predetermined temperature.
Reaction:
According to the reaction equation and experimental requirements, control the reaction conditions of ss reactor, such as reaction time, reaction temperature, reaction pressure, etc.
Complete the reaction:
After the reaction is over, turn off the heating or cooling system, stop the agitator, and unload the reaction product.
Cleaning:
Clean the inside of the ss reactor to ensure that there is no residue in the reactor.
Parameter
| Model | SS-100L |
| Capacity | 100L |
| Jacket capacity | 30L |
| Voltage | 220V/50HZ |
| Working pressure | Ordinary pressure |
| temperature | 0-250℃ |
| Power | 400W |
| Frequency | 0-500 r/min |
| Maximum torque | 273 N/CM |
| Heating mode | Sandwich oil bath |
| Material | 304/316 |
| Sealing mode | Mechanical seal |
FAQ
Q: SS Reactor leaked.
A: When feeding materials, for normal pressure reaction, if the vent pipe is not opened, when the pump is used to transport the liquid material into the kettle, positive pressure will easily form in the kettle, which will easily cause the joint of the material pipe to burst, and the leakage of the material will cause personal injury. Damaged burns somethin. When unloading, if the material in the kettle is unloaded before it is cooled to the specified temperature, the material at a higher temperature is easy to deteriorate and it is easy to cause the material to splash and burn the operator.
Q: SS Reactor heats up too fast.
A: During the operation of the stainless steel reactor, if the temperature rises relatively quickly, the cooling rate is low, and the condensation effect is poor, there will be a phenomenon of ceramic explosion, so pay attention to temperature changes during operation to avoid accidents.
Q: SS Reactor is not feeding properly.
A: In the process of operation, improper feeding will also cause damage to the equipment. For example, if the feeding speed is too fast, the feeding ratio is out of control or the feeding sequence is wrong, it will affect the local thermal decomposition of the material, causing the material to react quickly and generate a large amount of harmful gas. Blast something.