What is the definition of ribbon blender?
An industrial-strength machine, a ribbon blender is used to mix large amounts of material in many different industries. The blender gets its name from the thin, ribbon-shaped metal mixers that perform the blending.
Ribbon Blender Features
Most ribbon blenders consist of an engine to power operation, a large trough to hold the material and a ribboned agitator that does the mixing.
Identification
A ribbon blender’s agitator typically has metal ribbons, often in a double helical design, surrounding a central bar that extends the length of the trough. The ribbons are angled and balanced in such a way to continually move material within the container.
How Do Ribbon Blender Work? What Are the Parts of a Blender?
Features
Most ribbon blenders consist of an engine to power operation, a large trough to hold the material and a ribboned agitator that does the mixing.
Identification
A ribbon blender’s agitator typically has metal ribbons, often in a double helical design, surrounding a central bar that extends the length of the trough. The ribbons are angled and balanced in such a way to continually move material within the container.
Mixing Powder
Quality Products to Process, Lift, Contain & Transfer Powder/Granules.
Ribbon blenders are used to mix a wide range of both dry and wet materials, including such items as cake mixes, cereal, cocoa, cosmetics, flavorings, gelatin, instant formula, medications, pet food, salad dressing and seasonings.
Benefits
Due to the agitator’s unique design, a ribbon blender moves material inside the trough towards the discharge point, thoroughly mixing the contents without any dead spots.
Size
Ribbon blenders come in a variety of sizes and capacities, with models designed to handle anywhere from as little as five liters of material all the up to 25,000 liters or more.
Ribbon Blender Specification
Model |
Nominal Volume |
Mixing Volume |
Speed(RPM) |
Motor Power |
VRB-0.1m³ |
100L |
40L-60L |
76 |
3KW(4HP) |
VRB-0.3m³ |
300L |
120L-180L |
66 |
4KW(5.5HP) |
VRB-0.5m³ |
500L |
200L-300L |
66 |
5.5KW(7.5HP) |
VRB-1m³ |
1000L |
400L-600L |
41 |
11KW(15HP) |
VRB-2m³ |
2000L |
800L-1200L |
41 |
18.5KW(25HP) |
VRB-3m³ |
3000L |
1200L-1800L |
33 |
22KW(30HP) |
VRB-4m³ |
4000L |
1600L-2400L |
33 |
22KW(30HP) |
VRB-5m³ |
5000L |
2000L-3000L |
26 |
30KW(41HP) |
VRB-6m³ |
6000L |
2400L-3600L |
26 |
37KW(50HP) |
VRB-8m³ |
8000L |
3200L-4800L |
26 |
45KW(61HP) |
VRB-10m³ |
10000L |
4000L-6000L |
20 |
55KW(75HP) |
VRB-12m³ |
12000L |
4800L-7200L |
20 |
55KW(75HP) |
VRB-15m³ |
15000L |
6000L-9000L |
17 |
75KW(102HP) |
VRB-20m³ |
20000L |
8000L-12000L |
17 |
75KW(102HP) |
Advantages of Horizontal Ribbon Blender
- Mild mixing which will not break the physical size of material
- More loading factor:ribbon blender’s working volume is between 40%-70% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
- Easy Cleaning: usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
- Easy Maintenance: the structure of ribbon blender is very simple, easy to dismantle and maintenance
- Low Power Energy
Standard Features of Ribbon Blender
- Capacity range from 100-30000L
1000L Ribbon Mixer - Mild Steel/Stainless Steel construction
- Flange connection ribbon shaft or Thru ribbon shaft
- Normal Temperature and Pressure inside ribbon blender
- Gland Packing Seal + Air Purge Seal
- Pneumatic Operated Outlet Valve
Special Features of Abster™ Ribbon Blender
Abster Equipment has been a ribbon blender manufactuer since 1991, decades years’ experience and constant improving technology makes vortex ribbon blender stand out with below special features.
- Vacuum/Pressure inside ribbon blender
Dimple Jacket Ribbon Blender - Heating/Cooling Jacket for ribbon blender
- Spraying Nozzle for liquid
- Heavy-duty drive unit
- Various Outlet Valve depend on customer’s process requirement
- Explosion-proof for electricity
- Electrical Control Panel system
- GMP manufacturing
- Teflon Coating for material contact part
- Other Special Customize Design
Application of Ribbon Blender
The ribbon blender’s versatility for blending solids combined with it’s ability to perform heating, cooling, coating, and other processes make it a very popular mixer.
- Baby food
- Milk powder
- Bakery premixes
- Salt
- Dried food products
- Animal feed
- Plastic resins
- Plastic powders
- Carbon black
- Polyethylene
- Polymer additives
- Chemicals
- PVC compounding
- Cleaning compounds
- Talcum powders
- Laundry detergents
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